Your Trusted 24 Hours Business Service Provider !
Efficient cooling of high-power electronic components necessitates meticulous engineering to manage heat effectively. The primary objective is to prevent junction temperatures from exceeding recommended levels, as they directly impact component longevity. Thermal interface materials play a crucial role in bridging the gap between hot components and heat sink assemblies, enhancing heat transfer and maintaining optimal component temperatures. For instance, gap filler pads facilitate heat transfer between solid surfaces.
What are Gap Fillers?
Thermal interface materials, such as thermal gap fillers, are essential for electronic components to dissipate heat efficiently due to their excellent thermal conductivity characteristics. By filling voids and displacing air, these materials optimize heat transfer within devices and systems. Given air’s poor heat conduction properties, these scientifically designed gap fillers are instrumental in maintaining components at lower temperatures, ensuring they operate within acceptable thermal limits.
How do Thermal Gap Fillers Function?
Thermal gap fillers, created in laboratories, are inserted into electronic systems to fill tiny air pockets and narrow gaps between hot components and heat sink assemblies or chassis. These gaps typically impede heat transfer due to air’s poor thermal conductivity.
Utilizing their remarkable thermal conductivity, gap filler formulations address this issue by spanning the previously air-filled gap. By efficiently conducting heat away from delicate components, these materials help ensure devices remain compliant and operate within specified temperature thresholds.
Contact us now to get free expert advice in Singapore, Philippines, and Malaysia.
Click HereAPPLICATIONS
Liquid gap fillers, used in thermal management, are thermally conductive materials that optimize heat transfer between heat-generating electronic components like integrated circuits or transistors and heat-dissipating mechanical elements such as heatsinks.
How do Liquid Gap Fillers Work?
These liquid materials flow between the hot component and the heatsink, eliminating any air gaps or voids to ensure efficient thermal conduction.
Alternative Thermal Fillers:
Apart from liquid gap fillers, another prevalent type is thermal gap pads, which offer similar benefits. Unlike liquid fillers, gap pads are solid and manually or robotically placed on components.
Advantages of Laird’s Liquid Gap Fillers:
Laird’s liquid gap fillers excel in filling large and irregular gaps without exerting excessive pressure, facilitating superior thermal management. Their product range includes one and two-part materials, as well as options optimized for vertical stability and consistent dispensing..
Automated Application Innovation by Laird:
In 2019, Laird introduced fully automated application capabilities for thermal pads and dispensables, streamlining processes and reducing manual intervention through automation.
APPLICATIONS
• Telecom/Datacom – wireless infrastructure, routers, servers, memory modules, hard disk drives, solid state drives
• Consumer – gaming systems, portable devices, notebooks
• Industrial – power supplies, lighting ballasts, controllers, test and measurement
• Aerospace and defense – power supplies, drones, satellites
• Automotive – ADAS, infotainment, wireless charging units, lighting
Help end pump out and ensure reliability and optimal performance when minimum bond line, constant pressure and ease of screen printing are mandated.
APPLICATIONS
• Consumer – CPUs, graphics card, custom ASICs
• Telecom/Datacom –5G infrastructure, servers, routers
• Automotive – infotainment, autonomous driving and LED lighting
• Industrial – DC/DC Converters, IGBTs, discretes
• Aerospace and defense – avionics, power supplies, satellites
Ttape is a Thermally Conductive Tape which has a dual-purpose, providing excellent heat transfer along with reliable mechanical fastening. No additional fastening hardware is required in connecting your thermal dissipation device (heatsink) to your component. Double-sided Ttape is constructed from thermally conductive, pressure-sensitive acrylic. The resulting thermal interface material is cost-effective and reliable across various substrates with both high and low surface energy. The specialized chemistry of this tape renders them modestly soft and able to wet to many surfaces, allowing them to conform well to non-flat substrates, provide high adhesion, and act as a good thermal interface. Ttape is available in custom-cut parts with a release liner on both sides or kiss-cut parts on a roll.
APPLICATIONS
What are Phase Change Materials?
Thermal Interface Phase Change Materials are used to enhance thermal transfer between a hot component and a thermal solution like a heatsink. This enables the component to run at a lower temperature whereby increase speed and extending life. Phase Change Materials are used in the most demanding application across many industry segments. These include consumer electronics, telecom/datacom, automotive electronics, industrial electronics, medical and military/aerospace.
How do Phase Change Materials Work?
The first PCMs melted to a liquid state at temperatures between 50C-60C. This “phase change” allowed the material to wet the mating surfaces, and flow to a minimum bond line to provide the lowest possible thermal resistance, the best performance. Today most PCMs do not change state (melt) but soften at operating temperatures in the 50C to 70C range whereby providing the same advantages of wetting and minimum bond line but further provide much better long-term reliability (more resistant to pump out) than earlier materials that truly phase change to liquid. PCMs are generally used in constant pressure application (with some type of spring loaded heatsink).
Characteristics and Functions:
Laird’s Phase Change Materials
Laird PCMs provide industry leading thermal performance, reliability and easy of use all at competitive prices
APPLICATIONS
• Consumer – CPUs, graphics card, custom ASICs
• Telecom/Datacom –5G infrastructure, servers, routers
• Automotive – infotainment, autonomous driving and LED lighting
• Industrial – DC/DC Converters, IGBTs, discretes
• Aerospace and defense – avionics, power supplies, satellites
As the challenges of thermal management materials morph into needed multi-functional capabilities Laird answers the call. Laird offers beyond the standard class of TIMs, Thermal Interface materials with unique dual functionality. Tgon™ 800, graphite sheets and pads offer good Z axis thermal conductivity and superb x-y heat spreading. OptiTIM™ has been ruggedized to endure sliding stresses of module insertions. Coolzorb™ pads offer EMI absorption while still providing soft, high thermal conductive gap filling. For large gap, high resilience interfaces, Laird offers GOF (graphite over foam) and COF (copper over foam) pads. See below more details
APPLICATIONS
Tlam™ is a thermally conductive insulted metal PCB substrate system used for heat dissipation in electronics circuit boards These boards are used in Power Supplies, DC-DC Converters, LEDs & Ballast Lighting, Automotive, Appliances, Commercial & Industrial Motor Drives, and Military & Aerospace Applications.
Thermally Conductive Dielectric Tlam™ PP
Double Sided Laminate “Cores” Tlam™ DS
Insulated Metal PCB, Tlam™ SS
The heart of this system is the thermally conductive pre-preg, Tlam PP 1KA or Tlam PP HTD. These ceramically filled dielectric prepreg offers 8-10 times better thermal performance over FR4, while maintaining good adhesion and voltage breakdown properties. Tlam PP is a “B” State epoxy film providing room temperature stability for 6 months. Tlam PPs are provided in multiple thicknesses. Thinner films offer better thermal performance while thicker films offer better dielectric strength.
Tlam PPs can be used to build many different combinations of PCB laminates. The simplest Tlam is copper foil, Tlam PP dielectric and an aluminum base plate which acts as a heatsink and adds rigidity. Board complexity goes up from here offering multi-layer boards constructions and PCB structures can further include varying layers of Tlam PP and FR4 layers to give the thermal properties where need while maintaining cost effectiveness.
Tlam PP can be laminated with copper foils from 1/2 oz to 4 oz can be used aluminum or copper base plates ranging from 2.5mm to 6mm thick. This configuration is Tlam SS.
Further Tlam PP can be laminated on both sides with copper films to make traditional type PCB Cores. This configuration is Tlam DS.
For detailed information on Design and Fabrication:
Other reference documents:
Tlam boards are used in Power Supplies, DC-DC Converters, LEDs & Ballast Lighting, Automotive, Appliances, Commercial & Industrial Motor Drives, and Military & Aerospace Applications.
APPLICATIONS
• Industrial – LED lighting, architectural lightingand street/highway/ parking/signal lighting
• Telecom – DC/DC convertors and base stations
• Automotive – motor control systems, power steering modules, ABS braking systems, headlights, brake lights, and daytime running lights
• Consumer – LCD LED backlighting units
• Industrial – solar voltaic, industrial voltage regulators, and power supplies
Surface Mount PCB Shields that Protect at the Component Level
Standard Surface Mount Shields
Standard surface mount shields are available in both one-piece and two-piece designs. One-piece shields offer six sides of EMI protection, with the sixth side being the board itself. One-piece designs offer economical shielding protection where access to covered components is not necessary.
Two-piece shields offer users the flexibility to inspect or repair shielded components without having to risk board damage by removing the entire shield or incur any tooling costs. The covers snap on and off with ease, which makes repair of the component under the shield quicker and easier and reduces board re-work.
There are no tooling costs associated with either the single-piece or two-piece standard designs. In addition, the standard designs are readily available for sampling and purchase.
Custom Surface Mount Shields
Design Engineering
Before contacting a Laird Performance Materials engineer, determine the right board level shield or contact design for the application. Based upon specifications, Laird experts will use the latest Pro-Engineering/AutoCAD systems to develop part designs in hours. Drawing upon extensive experience with application engineering, advanced design and materials engineering, Laird engineers will solve the most complex board level shield and contact problems. They and Laird technical specialists look beyond the initial component to the entire application. Each engineer will create the ideal finished product at the best value. Potential considerations include board layout, EMI shielding requirements and grounding terminations.
Accuracy and speed in the prototyping process are crucial in creating a successful product. Laird quickly responds within days with a prototyped part. By manufacturing with precision, the prototype meets the tolerances of a progressive die manufacturing production environment. If design modifications are necessary, Laird’s prototype department offers flexibility and addresses changes without affecting the delivery of the prototyped part. To ensure parts are delivered at optimum performance and meet specifications, all prototyped parts are 100 percent inspected on critical dimensions. Laird also provides pre-production support to help get your production line up and running more quickly. Parts designed in pre-production can be supplied while progressive die tools are being produced. With manufacturing plants throughout North America, China, Asia and Europe, Laird provides worldwide access to parts and offers the capacity to handle jobs of any size.
Laird’s Ecofoam™ offers an innovative approach to traditional shielding and grounding by providing X, Y and Z-axis conductivity, enhancing the shielding effectiveness required to meet the increasing microprocessor speeds of today’s computer, telecommunications and other electronic equipment. The product is offered with a conductive PSA tape on one side. Ecofoam™ can be customized to your application by die-cutting, hole-punching, notching, and more. It is especially useful for odd-shaped applications which are difficult to shield with typical profile gaskets. Ecofoam™ is designed for low-cycling applications such as input/output (I/O) shielding and other non-shear standard connectors.
Benefit from thinner, conductive tapes of nickel/copper metalized fabric (with conductive pressure sensitive adhesive), ensuring superior EMI shielding, grounding, and flexibility.
– Conductive Fabric
Nickel/copper metallize fabric offers exceptional shielding, conformability and conductivity.
– Conductive Transfer Adhesives
Get EMI shielding, high electrical conductivity in Z directions, good adhesion, high shear properties.
-Double-sided Conductive Fabric Tapes
Double-sided adhesion, EMI-shielding, made of copper nickel-plated fabric, high conductivity in any direction.
– Single-sided Conductive Fabric Tapes
Get EMI-shielding, made of copper nickel-plated fabric, high conductivity in any direction.
Block EMI. In any weather, anytime.
Sometimes, the standard silicone gasket just won’t do. Differing weather conditions, operating temperatures, levels of chemical exposure, corrosion, and environmental fluctuations call for gaskets that are designed to shield electromagnetic interference in environmental-specific settings. Our electrically conductive elastomers provide environmental sealing, excellent mechanical functionality, and electromagnetic shielding so your enclosures receive the best protection possible with optimal electrical performance.
How Laird Elastomers Secure Your EMI Shields
Your closure problem usually starts like this: you’ve constructed an effective shielding system using a metal housing and lid. But when you combine the flat surfaces of both units, you notice a slight opening. Suddenly, gas, liquid, or high frequency electromagnetic energy have an easy-access path to your shielding system, which can worsen under high pressure and corrosion. Thankfully, our resilient, conductive elastomers can seal this opening by conforming to surface irregularities in your shield’s enclosure. We offer versatile forms of elastomers such as:
Diverse filler particles within our line of ElectroSeal gaskets
Wire in solid and sponge elastomers, impregnated wire mesh, and expanded metals within our line of ElectroMet gaskets
These gaskets are available in:
Flat or die cuts
Molded shapes such as O-rings or intricate parts
Extruded / coextruded profiles or strips
Vulcanized-to-metal covers or flanges
Co-molded or reinforced seals
Form-in-place gaskets
Find or Design Your Conductive Elastomer
By combining the right form and type of elastomer, you can build an ideal sealing solution that blocks electromagnetic waves while providing sufficient conductivity across your shield’s enclosure, gasket, and lid junction. Browse our catalog of elastomers or contact an engineer through our customer service department to design a conductive gasket that’s right for you.
Explore Solutions
-ElectroSeal Conductive Elastomer Fabricated Components
Resolve differing weather conditions, chemicals and corrosion issues
-ElectroSeal Conductive Elastomer Extrusions
Gaskets for environmental sealing, EMI shielding or minimizing chemical exposure.
Soft Shielding with Durable Design
EMI suppression isn’t easy to achieve if a gasket doesn’t fit your application’s requirements. Our fabric-over-foam gaskets are ideal for applications that require low compression force but still need high conductivity and shielding attenuation. If you’re looking to protect computer, telecommunications, or other equipment that requires soft shielding, we provide fabric-over-foam gaskets in a variety of shapes and thickness to meet your needs.
We’ve expanded our line of fabric-over-foam gaskets to meet your most specific EMI needs and surpass regulatory requirements. Explore our catalog offered here or contact an engineer through our customer service department to create a fabric-over-foam gasket to meet your specific cross section shape, cut to length or unique die cut shape.
Explore Solutions
Gaskets in T-shapes with a height of 3.8608mm are offered for effective EMI shielding
Available shapes for FOF Gaskets
A variety of sizes of D-shaped profile gaskets has a conductive fabric over a foam core.
Fabric-wrapped foam and additional square-shaped gaskets come in multiple sizes.
UL94 V0 rated with superior compression and offering soft compression.
Performance-proven round gaskets are available with 2.54mm height and 63.5mm width.
Standard profiles are available along with custom designs and sizes.
Standard rectangular designs are complemented by quick-turnaround offerings.
Rectangular, EMI-shielding gaskets come with a conductive fabric over a foam core.
Custom-designed EMI shielding of varying shapes and sizes/quick turnaround.
Gaskets with unique oval shapes are for EMI shielding and come in multiple sizes.
EMI-suppressing, L-shaped gaskets are offered in a variety of sizes.
Gaskets in L-shapes enable EMI shielding and are offered in a variety of sizes.
Gaskets in a variety of heights protect against EMI disturbance in multiple environments.
Standard or custom I/O gaskets for mouse, printer, plug-and-play serial port.
Quick design turnaround of unique double rectangle gaskets help you find solutions fast.
Conductive foams add innovation by providing X, Y and Z-axis conductivity.
Fabric-wrapped foam and additional D-shaped gaskets are offered in a variety of sizes.
EMI-shielding gaskets come with a conductive fabric over a resilient foam core.
Shielding effectiveness of >100 dB across a spectrum of frequencies.
Shielding effectiveness of >100 dB across a spectrum of frequencies.
Offering low compression forces throughout a compression range 30 to 75 percent.
Nickel/copper and tin/copper, fabric-over-foam offers galvanic compatibility/shielding.
Laird Performance Materials specializes in designing miniature parts of thin strip metal in quantities ranging from thousands to millions of pieces offers an extensive selection of enclosure shielding gaskets.
With over 500 standard parts, Laird has an off-the-shelf solution that meets your application’s requirements. Contact strips are used for grounding and shielding in high-frequency equipment and for forming large diameter contact rings. A wide variety of Beryllium Copper contact strips provides engineers and designers with flexibility in solving grounding and shielding problems. Various lengths, widths, thicknesses, contours and hole locations are possible for many of the standard catalog items.An “UltraSoft” low compression force version available for virtually every standard shielding product.
When custom designs are needed, Laird’s engineering staff helps construct efficiencies in performance, cost and manufacturability from the very beginning stages of the application.
Explore Solutions
Versatile gaskets with non-conductive self-adhesive backing give tight, instant bond.
An alternative to adhesive-mounted gasketing, clip-on gaskets are the choice.
Beryllium copper shielding gaskets are superior for slot or track/rivet mounted applications.
Choose from a broad shielding line for protection within a wide range of pin connectors.
Molded for Performance
Laird manufactures form-in-place gaskets using an automated system for dispensing conductive elastomers. Our resilient, form-in-place gaskets provide reliable protection for compartmentalized cast or plastic enclosures and packaged electronic assembles.
Benefits of Our Form-in-Place Gaskets
If you’re looking for EMI components that are compatible with plastic, metal and plated substrates, our form-in-place gaskets can assist. Laird manufactures standard and custom form-in-place gaskets that optimize performance for a variety of electronics including telecom antenna(Radio/RRU/AAU/AAS), automotive(cluster/infotainment chassis shielding/radar/autonomous driving system), datacom(optical transceiver/ high speed connectors).
A total cost savings in the form of reduced raw materials, labor or assembly line.
Room temperature cure gasketing materials that eliminate the need for costly heat curing systems.
Easy-to-program operating system that permits quick tooling and prototype development within 24-48 hours.
High shielding effectiveness: 85-100 dB up to 10 GHz.
Excellent adhesion to a wide variety of metal and plastic substrates such as aluminum/casting alloys and stainless steel.
Contact Us for Form-in-Place Gasketing
Speak to one of our engineers about gasketing service or off-the-shelf solutions.
Explore Solutions
-RXP Moisture Cure Grades
No matter the adverse environment, we have the moisture-cured gasketing.
-HXP Heat Curing Grades
No matter the adverse environment, we have the heat-cured gasketing.
Grounding contacts are SMD Beryllium Copper parts with reel packaging for general SMT processes, with excellent grounding performance.
See or order samples of Laird HXP heat-cured foam gaskets.
Laird Performance Materials’ Soft SMD (Surface Mount Device) Grounding Contact is a foam cored contact with a metalized polyimide film outer covering. It is used for circuit grounding of SMT (Surface Mount Technology) devices. These contacts are designed to be solder reflow compatible and are suitable for automatic processing.
How do Soft SMD Contacts Work?
Laird’s soft SMD (Surface Mount Device) Grounding Contact is a foam cored contact with a metalized polyimide film outer covering. Usually, the contacts are packed with tape-and-reel which is the same as the package method of other components applied in surface mount technology. These contacts are solder reflow compatible and designed to be suitable for automatic processing.
How are Soft SMD Contacts Used?
Soft SMD Contacts are excellent solutions for electrically grounding. Usually, they can be soldered on PCB for grounding purpose or even shielding. The advantages are high compression range, automatic SMD processing, low weight and more.
Laird’s Ecofoam™ offers an innovative approach to traditional shielding and gavrounding by providing X, Y and Z-axis conductivity, enhancing the shielding effectiveness required to meet the increasing microprocessor speeds of today’s computer, telecommunications and other electronic equipment. The product is offered with a conductive PSA tape on one side. Ecofoam™ can be customized to your application by die-cutting, hole-punching, notching, and more. It is especially useful for odd-shaped applications which are difficult to shield with typical profile gaskets. Ecofoam™ is designed for low-cycling applications such as input/output (I/O) shielding and other non-shear standard connectors.
Electronit All Mesh EMI Gasketing
ElectroNit™ All Mesh is a low-cost gasket for low cycling applications and is designed to offer the highest levels of attenuation.
Elastomer Core Mesh Gasketing
Elastomer Core Mesh is an optimum solution for combining excellent shielding performance with a high degree of elasticity.
Ultraflex Electronit BeCu Knitted Wire Shielding
UltraFlex™ CuBe Mesh offers resiliency for consistent, point-to-point contact requiring the lowest compression forces among all other shielding materials.
Electromesh Tape
ElectroMesh tape has a double layered strip of knitted wire shielding providing effective EMI shielding and grounding for electrical cable assemblies.
Clips and Washers
Clips, Washers, Tape, etc., are useful in applications requiring EMI protection.
Flexible solutions
Whenever pre-cut materials will not fit your unique design, our full line of epoxy, silicone-based and thermoplastic molded, casted and machined absorbers can give you the attenuation you need. Absorber materials can be precision-machined or custom molded/injected in a variety of complex shapes. Magnetically loaded but not electrically conductive, they also can be placed directly in contact with circuitry. Certain compounds loaded with specific fillers may be used in high volume applications that require reduction of interference and enhanced performances through absorbers material. Because of their low out-gassing properties, these materials may be suitable for space applications.
Benefits of our Injection Molded, Machined and Casted Absorbers
Find or Design Your Absorber
Using Laird-manufactured parts, our team of global experts and engineers create a custom design experience that is unrivaled by our competitors. Explore our robust line of absorber products or contact an engineer through customer service to discuss your next solution.
Explore Solutions
See ECCOSORB MF PA, our high temperature, magnetically loaded thermoplastic Polyamide absorber.
ECCOSORB® MF500F is popular as a waveguide absorber and with attenuators and coaxial lines.
Learn the benefits of ECCOSORB castable absorbers available in several resins.
Configured to Defend
With the recent progress of wireless telecommunication, intelligent satellite systems, and the Internet of Things (IoT), there’s a constant demand for low-loss dielectric materials. The exact properties of these materials – the composition, purity, and processing conditions – are critical to their performance and endurance over time. Laird has a full line of state-of-the-art, reliable dielectrics products that range from 1.05 to 30 dielectric constant in rod, sheet form or even 3D shape, rigid or molded. We can custom fabricate anything to your needs. What’s more, we have the modelling and testing capabilities to ensure your project is completed with ease and perfection.
Benefits of our Low Loss Dielectrics
Find or Design Your Absorber
Using Laird-manufactured parts, our team of global experts and engineers create a custom design experience that is unrivaled by our competitors. Explore our robust line of absorber products or contact an engineer through customer service to discuss your next solution.
Explore Solutions
ECCOSTOCK 0005 is a translucent polystyrene based thermosetting exhibiting low loss dielectric properties
ECCOSTOCK FFP is a powder curing into a rigid foam, perfect to fill cavities.
Eccostock LoK is a low dielectric constant, low loss and low weight thermosetting plastic for RF and microwave insulation.
ECCOSTOCK HIK500F is a low loss stock with adjusted dielectric constants up to 30 and over 200°c temperature resistance.
High Performance
Dampening resonance in enclosed space applications is a typical engineering challenge. Our multiples grades of silicone-based absorbers can lessen a wide variety of problems including cavity resonance challenges. Designed for all environmental situations, our elastomers provide superior weather resistance.
The full range is designed to operate at various frequencies with single band and broadband grades from a few hundreds of Mgz to above 100 Ghz. Whatever the issue, our absorbers can help your solve it.
Benefits of Our Elastomer Absorbers:
Find or Design Your Absorber
Using Laird-manufactured parts, our team of global experts and engineers create a custom design experience that is unrivaled by our competitors. Explore our robust line of absorber products or contact an engineer through customer service to discuss your next solution.
Microwave absorbing foam is a lightweight, cost effective solution addressing today’s challenges in communication infrastructure. Single and multilayer structures consist of tuned absorbing layers with specific dielectric gradients to obtain its best possible matching with the impedance of air. These broadband absorbers are available in different thicknesses to target various frequency ranges.
Explore Solutions
Provides an energy isolation barrier for components with a minimum of reflection.
The ideal solution to reduce unwanted reflection from surfaces. Available in various grades to target the best performance versus frequency range
Convoluted broadband microwave foam absorbers are light in weight and address multiple incidence angle scenarios.
Soft Absorber
Microwave absorber gap fillers are very soft absorber pads with low deflection force upon compression. This soft, conformable absorber eliminates unwanted signal noise while also acting as a gap filler that reduces further coupling.
The Softzorb product family can be used to fill the air gap between electronic components and structures to reduce coupling without stressing components or structures. This product offers design engineers valuable flexibility and enables them to maximize the performance of their products.
Military strong
For free space reflectivity reduction, cavity resonance as well as tuned functionality, Laird can offer military- and aerospace-compliant products and technologies.
Complex, highly sensitive military/aerospace electronics must perform flawlessly, every time and often in extreme environments across land, air and sea.
Find a selection of qualified and running grades in military aerospace applications.
Durable bonding solutions
Absorber tapes and adhesives to use with our absorbers.
Absorber patching kit to solve your short notice EMC issue across the frequency range with a selection of multiple materials. These solution kits are customized by region, select the correct one.
Merged Functionality
Laird Hybrid-ISE solutions merge thermal, EMI shielding, and microwave absorbers into a single-engineered package to meet your demands for cutting-edge products. Today’s electronics are creating more heat, are operating at higher frequencies, are needing to fit into smaller packages, and are relying on precise signals from their antennas to compete in an ever-evolving market landscape. Laird solutions are targeted directly to meet these challenges and needs.
Enhanced Functionality
Metal-ISE solutions utilize Laird’s extensive automation capabilities to enhance precision metal components with our vast catalog of thermal and EMI materials. Laird is in a unique position to offer complete thermal and EMI solutions from one manufacturer, giving you efficient manufacturing and a lower total cost of ownership. Laird is your total solutions provider.
Material Science Meets Structural Components
Laird Structur-ISE improves the performance of smart structural components, enabling them to provide more than just physical strength to your device. Device enclosures are tasked with more than just physical and environmental protection. Sensors and antennas need to interact with the outside world. Today’s sensors and antennas need smart structural materials to keep out unwanted interference and noise as well as ensure the desired signals pass through with no signal loss or degradation. Traditional plastics no longer meet these demands and need to evolve. Laird Structur-ISE is the solution.
Application of Smart Fabrics
Laird Textil-ISE utilizes selectively-plated flexible fabrics (stretchable and non-stretchable) to create assemblies providing more than just a conductive path. The Textil-ISE product family provides a solution for heating elements, capacitive sensors, and pressure switches, incorporating flexible fabrics as the basis for these solutions. The flexible nature of Textil-ISE allows its application in environments which are unsuitable for traditional circuit design.
Functionality of Thermal Interface Materials:
These specially formulated materials are placed between components to improve thermal coupling, particularly in heat dissipation applications. By filling the insulating air gaps that form between rough surfaces, these materials enhance heat transfer efficiency due to their superior thermal conductivity compared to air. This results in reduced resistance to heat flow across interfaces.
Common Applications of Thermal Interface Materials:
Gap Filler Pads: Offering high thermal conductivity and softness, these pads reduce mechanical stress while ensuring efficient heat transfer, especially in densely packed PCBs.
Dispensable Gap Fillers: Including liquid putty gap fillers, thermal pastes, gels, and greases, these non-electrically conductive materials fill gaps between irregular surfaces, commonly used in handheld gaming systems.
Phase Change Materials: Utilized in servers and computers to enhance processing speeds and reliability, these materials absorb heat by changing phase once and fill gaps effectively.
Automation Support: Robotic motion control advancements enable automated application of thermal interface materials, enhancing speed, reliability, and cost-effectiveness.
Electrically Insulating Products: Critical for applications requiring electrical isolation, these products offer reliability, cut-through resistance, and thermal conductivity, crucial in military and aerospace sectors.
Thermally Conductive PCBs: Integrating thermal management directly into PCBs eliminates the need for additional components, reducing system size and costs significantly.